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As part of the public flogging of Toyota for its massive quality problems and recalls, some are calling lean and the Toyota Production System into question. A recent WSJ article, How Lean Manufacturing Can Backfire, describes how Toyota’s use of common parts wreaks havoc during a recall. Part simplification is considered a lean practice. Many companies, [...] Yesterday Toyota announced that it is recalling 110,000 Tundra trucks built in 2000-2003 due to rust on the frames that is causing the spare tire to break off. Toyota is blaming a supplier, Dana Corporation, manufacturer of the cross member that holds the tire to the bottom of the truck, for the problem, and Dana is cooperating [...] Several weeks ago I had the opportunity to tour Fidelity Investment’s Cincinnati operations as one of the lean tours at the AME Lean Conference. If you’re a Fidelity customer, you may have noticed that most of your mailings including statements, checks, prospectuses, etc. come from Cincinnati and also that much of your paperwork to Fidelity goes to that center. I never [...] I recently gave a workshop on supplier evaluation in a lean environment as part of the AME Lean Conference. Because the attendees of my workshop already had a working knowledge of lean principles and practices, they were quite different from many audiences I have presented to and interacted with on the subject of supplier evaluation and supplier [...] Attending the annual AME Lean Conference was energizing and inspiring. The conference delegates are a different crowd. They are practitioners of the lean enterprise. This is apparent if you spend any time with these folks. You know you’re at a lean conference when delegates: Complain that the buffet layout is not lean and discuss ways to improve the flow I am in Covington, Kentucky attending the AME International Lean Conference, Journey to Greatness. Attendance is excellent despite the economy and its adverse impact on other conferences this year. This may be due to various lean journeys presented by practitioners and couldn’t be more relevant in a down economy. AME (Association for Manufacturing Excellence) puts on [...] I was reading an article in the recent issue of AME Target, “Looking Forward,” excerpted from Doc Hall’s new book, Compression, due out this month from Productivity Press. The article is very thought-provoking as it looks at the future of manufacturing. One idea really struck me and is something I’ve always wondered about in the back of my mind. [...] Since the WSJ came out last week with an article about Starbuck’s implementing lean, a lot of people have been expressing dismay at this new development. Known for its friendly baristas who brew your favorite coffee drink with care, Starbucks has embarked on a lean journey that, from the descriptions, looks like it might spoil the [...] Last month, U.S. Sen. Sherrod Brown (D-Ohio) and Phil Angelides, Chairman of Apollo Alliance, along with other business, labor and clean energy leaders introduced the “Investments for Manufacturing Progress and Clean Technology (IMPACT) Act of 2009,” a bill intended to facilitate the development of domestic clean energy manufacturing and production. The purpose of the bill is [...] |
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